Question 1

Cross-docking is
A)seldom placing an item in storage,it is sent straight from incoming to outbound.
B)using docks for either incoming or outbound shipments.
C)using a single dock to unload and then load the same truck.
D)not applicable for a low-cost strategy.
E)not useful in reducing product handling costs.

Accepted Answer

Cross-docking involves directly transferring products from inbound trucks to outbound trucks without storing them in a warehouse. This reduces the amount of handling required and speeds up the overall process, making it a useful strategy for improving efficiency and reducing costs. Option A accurately describes cross-docking.

Question 2

Which of the following layouts generally has the best machine utilization?
A)fixed-position layout
B)repetitive and product-oriented layout
C)process-oriented layout
D)office layout
E)warehouse layout

Accepted Answer

The repetitive and product-oriented layout is designed to produce a specific product or a small range of similar products. This layout is optimized for efficient flow and minimal wasted movement, leading to a high machine utilization rate. The other layouts mentioned may have lower machine utilization due to their unique constraints and layouts.

Question 3

Which of the following does not support the retail layout objective of maximizing customer exposure to products?
A)locate high-draw items around the periphery of the store
B)use prominent locations for high-impulse and high-margin items
C)maximize exposure to expensive items
D)use end-aisle locations
E)convey the store's mission with the careful positioning of the lead-off department

Accepted Answer

Maximizing exposure to expensive items does not necessarily support the retail layout objective of maximizing customer exposure to products. Expensive items may not necessarily be high-margin or high-draw items that would attract customers to the store or encourage them to spend more time exploring the store's offerings. In fact, too much emphasis on expensive items may intimidate or discourage some customers from making purchases, especially if they are on a budget. Therefore, it is important to balance the placement of expensive items with other products that offer value and appeal to a variety of customers' needs and preferences.

Question 4

Balancing a work cell is done
A)before the work cell equipment is sequenced.
B)as part of the process of building an efficient work cell.
C)before takt time is calculated.
D)so that each assembly line workstation has exactly the same amount of work.
E)to minimize the total movement in a process layout.

Accepted Answer

Balancing a work cell is a process of optimizing the flow of work and minimizing waste in a work cell. It involves designing the work cell layout and tasks in a way that ensures each workstation has a roughly equal workload and that the work flows smoothly from one station to the next. Balancing a work cell is an essential step toward building an efficient work cell as it reduces waiting times, eliminates bottlenecks, and ensures that the overall output is maximized.

Question 5

The assumption of stability of demand is important for justifying which of the following layout types?
A)fixed-position layout
B)product-oriented layout
C)process-oriented layout
D)all of the above
E)none of the above

Accepted Answer

The product-oriented layout is based on the assumption that demand is stable and predictable. This layout type is organized around the sequence of steps needed to produce a particular product or group of products. It is not suitable for situations where demand is variable or unpredictable, as it is difficult to adjust the layout to accommodate changes in demand. The fixed-position layout is used for large, complex products (such as ships or airplanes) that cannot be moved easily. The process-oriented layout is used in high-variety, low-volume environments, where the focus is on flexible flow rather than on a specific product. Therefore, the assumption of stability of demand is not as important for these layout types as it is for the product-oriented layout.

Question 6

Which of the following is true of random stocking?
A)Because items are stocked randomly,accurate inventory records are not necessary.
B)Its results always minimize handling costs.
C)Products have their own permanent storage spot.
D)Each pick can be of only one product.
E)It maintains accurate records of existing inventory and its locations.

Accepted Answer

Random stocking involves placing items in any available location, but it requires maintaining accurate records of where each item is stored to ensure efficient retrieval. This method does not imply that items have permanent spots or that each pick is of only one product. Accurate inventory records are essential for locating items in a random stocking system.

Question 7

Which of the following is not an advantage of work cells?
A)reduced direct labour cost
B)decreased use of equipment and machinery
C)heightened sense of employee participation
D)reduced raw material and finished goods inventory
E)reduced investment in machinery and equipment

Accepted Answer

Work cells often require specialized equipment and machinery tailored to the specific process, so they may actually increase the use of equipment and machinery. The other options are all advantages of work cells.

Question 8

A process layout problem consists of 4 departments,each of which can be assigned to one of four rooms.The number of different solutions to this problem is ________,although all of them may not have different material handling costs.
A)1
B)4
C)16
D)24
E)unknown

Accepted Answer

The answer of A process layout problem consists of 4...

Question 9

A product-oriented layout would be most appropriate for which one of the following businesses?
A)fast food
B)steel-making
C)insurance sales
D)clothing alterations
E)a grocery store

Accepted Answer

A product-oriented layout is designed for businesses that produce goods in large quantities and require heavy machinery and equipment to produce those goods. Steel-making is a prime example of such a business, as large furnaces and specialized equipment are used to melt and shape the raw materials into finished steel products. A product-oriented layout is not as appropriate for businesses such as fast food, clothing alterations, insurance sales, or grocery stores, which rely more on customer interaction and service rather than bulk manufacturing.

Question 10

Ambient conditions,spatial layout and functionality,and signs,symbols,and artifacts are all
A)indicators of imbalance on an assembly line.
B)indicators that cross-docking has been successful.
C)elements of customization in a warehouse layout.
D)elements of servicescapes.
E)elements of successful office layouts.

Accepted Answer

Ambient conditions, spatial layout and functionality, and signs, symbols, and artifacts are all elements of servicescapes. Servicescapes refer to the physical environment in which a service is delivered and they play a crucial role in shaping customer experiences and perceptions. The ambient conditions include temperature, lighting, noise, and smell, while spatial layout and functionality refer to the arrangement of physical elements such as furniture, equipment, and decor. Signs, symbols, and artifacts are the visual and aesthetic cues that convey meaning and communicate the service provider's brand or identity. Therefore, D is the best choice.

Question 11

Which layout type assumes an adequate volume for high equipment utilization?
A)product-oriented layout
B)process-oriented layout
C)fixed-position layout
D)retail layout
E)warehouse layout

Accepted Answer

A product-oriented layout is designed to ensure that high equipment utilization is achieved by arranging equipment and labor around the production process. This type of layout assumes that there is an adequate volume of production to justify the expense of specialized equipment and labor.

Question 12

Solving a load-distance problem for a process-oriented layout requires that
A)the difficulty of movement be the same for all possible paths.
B)pickup and setdown costs vary from department to department.
C)the cost to move a load be the same for all possible paths.
D)takt time be less than 1.
E)CRAFT software examine all possible department configurations.

Accepted Answer

The answer of Solving a load-distance problem for a process-oriented...

Question 13

The concept of customizing in a warehouse layout
A)is possible,but causes serious loss of oversight of the quality function.
B)cannot be considered seriously in today's high efficiency factories.
C)is theoretically sound,but several years away in practice.
D)is a new trend in value-added activities in warehouses.
E)does not support competitive advantage.

Accepted Answer

Customizing in a warehouse layout is a new trend in value-added activities in warehouses. It allows for greater flexibility and customization of warehouse operations to meet specific customer needs, resulting in a competitive advantage.

Question 14

Balancing low-cost storage with low-cost material handling is important in a(n)
A)fixed-position layout.
B)process-oriented layout.
C)office layout.
D)repetitive and product-oriented layout.
E)warehouse layout.

Accepted Answer

Balancing low-cost storage with low-cost material handling is particularly important in a warehouse layout where inventory is stored and transported. This helps to minimize costs associated with warehousing and ensures efficient material handling operations.

Question 15

Which of the following requires an information system that provides inbound product identification,its destination,and routing of the product to the designated outbound vehicle?
A)phantom-docking
B)random stocking
C)ASRS
D)customizing
E)cross-docking

Accepted Answer

Cross-docking is the process of receiving goods and then immediately shipping them out to their final destination without storing them in a warehouse. This requires an information system that can quickly identify inbound products, determine their destination, and route them to the appropriate outbound vehicle.

Question 16

The major problem addressed by the warehouse layout strategy is
A)minimizing difficulties caused by material flow varying with each product.
B)requiring frequent contact close to one another.
C)addressing trade-offs between space and material handling.
D)balancing product flow from one work station to the next.
E)reducing the dependence on ASRS.

Accepted Answer

The warehouse layout strategy involves making trade-offs between space utilization and material handling, which can be a major problem. By designing an efficient layout, companies can maximize storage capacity, minimize travel time, and reduce the potential for accidents or errors. This requires careful planning and consideration of factors such as product flow, equipment requirements, and personnel needs. Therefore, the answer is C.

Question 17

ASRS stands for
A)automated storage and retrieval system.
B)automated storage and recovery system.
C)automated scan and recognize system.
D)automated scan and retail system.
E)automated stocking and removal system.

Accepted Answer

ASRS stands for Automated Storage and Retrieval System, which refers to a computer-controlled system for storing and retrieving products/materials from a defined storage location.

Question 18

Which one of the following is not common to repetitive and product-oriented layouts?
A)a high rate of output
B)specialization of labour
C)ability to adjust to changes in demand
D)low unit costs
E)reduced work in process inventory

Accepted Answer

Repetitive and product-oriented layouts are designed for high-volume production of standardized products. They both involve a specialization of labor, high rate of output, low unit costs, and reduced work in process inventory. However, repetitive layouts are less flexible and cannot easily adjust to changes in demand, whereas product-oriented layouts are designed to be more flexible and adaptable to changes in demand. Therefore, the ability to adjust to changes in demand is not common to both layouts.

Question 19

Takt time is
A)the total work time available divided by units required by the consumer.
B)the units required divided by workers required.
C)a fictional time increment similar to a therblig.
D)the same thing as cycle time in a process layout.
E)an important consideration in balancing an assembly line.

Accepted Answer

Takt time is the rate at which products need to be produced in order to meet customer demand. It is calculated by dividing the total work time available by the number of units required by the consumer. This ensures that production is aligned with customer demand and helps to eliminate waste and overproduction.

Question 20

Which of the following is not one of the requirements of cellular production?
A)test (poka-yoke)at each station in the cell
B)adequate volume for high equipment utilization
C)a high level of training,flexibility,and empowerment of employees
D)being self-contained,with its own equipment and resources
E)identification of families of products,often through the use of group technology codes

Accepted Answer

While having adequate volume is certainly beneficial for high equipment utilization, it is not an absolute requirement for cellular production. The other options listed (testing at each station, highly trained and empowered employees, self-contained equipment and resources, and identification of product families) are all essential components of cellular production.

Quiz 9: Layout Strategies

Cross-docking is

Which of the following layouts generally has the best machine utilization?

Which of the following does not support the retail layout objective of maximizing customer exposure to products?

Balancing a work cell is done

The assumption of stability of demand is important for justifying which of the following layout types?

Which of the following is true of random stocking?

Which of the following is not an advantage of work cells?

A process layout problem consists of 4 departments,each of which can be assigned to one of four rooms.The number of different solutions to this problem is ________,although all of them may not have different material handling costs.

A product-oriented layout would be most appropriate for which one of the following businesses?

Ambient conditions,spatial layout and functionality,and signs,symbols,and artifacts are all

Which layout type assumes an adequate volume for high equipment utilization?

Solving a load-distance problem for a process-oriented layout requires that

The concept of customizing in a warehouse layout

Balancing low-cost storage with low-cost material handling is important in a(n)

Which of the following requires an information system that provides inbound product identification,its destination,and routing of the product to the designated outbound vehicle?

The major problem addressed by the warehouse layout strategy is

ASRS stands for

Which one of the following is not common to repetitive and product-oriented layouts?

Takt time is

Which of the following is not one of the requirements of cellular production?